Syspro x Frost & Sullivan Research: Complex Manufacturing Outlook

A Frost & Sullivan study in collaboration with Syspro explores the digital transformation landscape in complex manufacturing, revealing key technology trends, productivity gains from AI and automation, adoption barriers, and the evolving definitions of smart factories amidst growing cybersecurity concerns.

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Syspro x Frost & Sullivan Research: Complex Manufacturing Outlook — Emerging Trends and Opportunities

Where does your manufacturing operation stand in the digital transformation race? This executive-focused research study, conducted by Frost & Sullivan in partnership with Syspro, surveyed small and medium-sized complex manufacturers across North America, Europe, Asia-Pacific, and Africa to reveal exactly where the industry is headed — and what’s holding companies back.

Drawing on over 360 data points from executive interviews and 290 online survey responses, the report delivers an unfiltered look at:

The six key smart technology categories reshaping complex manufacturing today

Why manufacturers adopting AI, Big Data, and Robotics are seeing productivity gains of 26–50%
Where automation and IIoT adoption actually stands — and the regional gaps that may surprise you
The top barriers to technology adoption (high costs and resistance to change lead the list) and how leading manufacturers are overcoming them
How Industry 5.0, digital twins, and ERP integration are defining the next generation of smart factories
Why cybersecurity has become a critical investment as operational complexity grows

Whether you’re benchmarking your own digital readiness or building the business case for technology investment, this study gives you the data and strategic context to move forward with confidence.

Download the full report to see where complex manufacturing is headed — and where your biggest opportunities lie.

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https://erp.today/wp-content/uploads/2026/06/Syspro_Complex_Manufacturing_Outlook_Study_2025.pdf

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Syspro x Frost & Sullivan Research: Complex Manufacturing Outlook — Emerging Trends and Opportunities

Key Takeaways

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Manufacturers leveraging AI, Big Data, and Robotics experience productivity gains of 26–50%, highlighting the importance of adopting smart technologies.

⇨

There are significant regional gaps in automation and IIoT adoption, which may indicate surprising trends in how different regions are progressing in digital transformation.

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High costs and resistance to change are the main barriers to technology adoption, but leading manufacturers are finding ways to navigate these challenges effectively.

Key Topics Discussed

Key Takeaways

⇨ Manufacturers leveraging AI, Big Data, and Robotics experience productivity gains of 26–50%, highlighting the importance of adopting smart technologies.

⇨ There are significant regional gaps in automation and IIoT adoption, which may indicate surprising trends in how different regions are progressing in digital transformation.

⇨ High costs and resistance to change are the main barriers to technology adoption, but leading manufacturers are finding ways to navigate these challenges effectively.

Partners Mentioned

Key Topics Discussed

⇨

Manufacturers leveraging AI, Big Data, and Robotics experience productivity gains of 26–50%, highlighting the importance of adopting smart technologies.

⇨

There are significant regional gaps in automation and IIoT adoption, which may indicate surprising trends in how different regions are progressing in digital transformation.

⇨

High costs and resistance to change are the main barriers to technology adoption, but leading manufacturers are finding ways to navigate these challenges effectively.